Five Types of Conveyor Systems for Your Warehouse

Feb 15, 2024 | Conveyor Systems | 0 comments

Every industry has its own production needs and transport requirements, making a seamless transition between warehouse and distribution center more valuable. Whether your manufacturing cycle handles uniform shipping containers or a variety of loads, you need a reliable conveyor system that moves everything quickly, smoothly, and safely.

In this article, we’ll consider several different kinds of automation options, from belt conveyors to overhead systems, and discuss additional technological and safety features to assist your decision-making process. From there, you will be equipped to choose a conveyor system that will maximize your operations.

The Value of Conveyor Systems

A conveyor system is an engineered assembly of mechanical components that transports materials with minimal effort. Every conveyor type is constructed with a particular task in mind, whether moving packed goods from one location to another or regulating the speed of materials within the production stage for assembly and inspection.

Over the years, conveyor technology has become increasingly desirable in comparison to the tedious and cost-deficient process of manual transport. Today, automation systems are further improved to include safety and robotic designs that meet the growing demands of each warehouse setting.

Five Warehouse Conveyor System Options

Regardless of the specific materials that your industry handles, having a proper knowledge of conveyor systems will enhance your decision-making process. Each conveyor offers different productivity and flow within your existing system. Alternatively, you may work with an engineer who can set up a new conveyor system according to your desired specifications. Below, let’s look at five common conveyor types ideal for transport within a processing facility.

1: Roller Conveyors

The roller conveyor is a versatile mechanism powered by gravity or electricity and is ideal for moving large items across flat surfaces. Typically chosen for its load capacity, speed, and durable material, it is an excellent choice for warehouses that transport heavy products, bulky machinery, filled drums, and loaded pallets. A popular example of the roller conveyor is the chain-driven live roller (CDLR), a favorite within certain industries for seamlessly moving the heaviest goods over a long distance at a consistent speed.

2: Belt Conveyors

Known for its versatility and simplicity, the belt conveyor easily handles a wide range of warehouse goods. The standard model has a closed-loop belt that rotates on two or more pulleys, moving products efficiently at a consistent speed and maintaining even spacing between moving materials. The simplicity of the belt allows for a great variety of product sizes, shapes, and weights to be transported with a single drive. Many of the features vary according to the needs of the warehouse setting, whether that means changing the belt material for different traction needs, moving the conveyor to sit at an up or down incline, or exchanging the standard belt for buckets or interlocking pieces.

3: Pallet Conveyors

Designed to move heavy packages, the pallet conveyor comes in the roller or belt options described previously. It is essential for efficient handling of loaded pallets and carefully engineered to take load capacity, pallet size, and automation levels into consideration. The pallet conveyor is perfect for warehouses that require mechanisms to offer high durability, ongoing cycles, and long-term use.

4: Overhead Conveyors

The overhead conveyor is suited for areas with premium floor space. While initial installation is complex, the way this system utilizes vertical space and handles a large load with versatility justifies the investment. In a warehouse setting, this conveyor type is ideal for transporting items up and away from designated work areas so as not to occupy valuable floor space that can be left for machinery, storage, and other critical components.

5: Flexible Conveyors

Any area with space constraints is perfect for installing a flexible conveyor. One such example is the rotator conveyor that changes the direction of a product while maintaining full control over it. Due to their adjustability, portability, and ease of storage, the flexible conveyor is a go-to solution with unique features for transporting goods within a warehouse. As another example, the low-profile conveyor is a sleek, space-saving mechanism that fits smoothly into an existing system and has the endurance to withstand ongoing demands.

Additional Considerations

Selecting the right system is a critical choice that significantly impacts operational success. Consider several additional pieces of information along with the valuable input of conveyor engineering experts to inform your decision fully.

Robotics and Safety

The ongoing development of technology lends to the increase of robotics for conveyor systems. As software is integrated into the mechanism of each system, real-time tracking and controls are now standard expectations within the industry. At a minimum, the use of technology and robotics in conveyor systems reduces the need for employees in warehouse settings where human function can be better applied elsewhere.

With such advancements in technology, conveyor systems are also smarter, safer, and more efficient. Automated controls allow for alerts when maintenance must be performed, prompting regular inspections, timely repairs, and safety updates. Certain automation features are even more valuable when they add a layer of safety for all employees and goods within the warehouse environment.

Help for Your Warehouse Operation

Since conveyors and automation systems are an invaluable investment for any industry, selecting the correct option is a critical decision that takes time and expertise.

We encourage you to consult our engineering experts for tailored solutions that meet your needs. Whether you need technical support or wish to discuss custom conveyor options, our team at Power Pack Conveyor Company is here to assist you in optimizing your operations. Let us help you navigate the complexities of conveyor selection and implementation, ensuring your warehouse operates at maximum capacity!

About the Author

Dan Farrar is the CEO of Power Pack Conveyor Company, a pioneering industrial conveyor manufacturer since 1929. Power Pack Conveyor Company specializes in designing, engineering, and manufacturing conveyors, conveyor components, and turn-key systems for OEMs, System Integrators, and Distributors.

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